Laser Marking, Pad printing Machines and Automations
The Future of Manufacturing: Embracing Automation with Laser Marking and Pad Printing Integration
The manufacturing landscape is undergoing a significant transformation. Rising competition, evolving customer demands, and a need for increased efficiency are driving the adoption of automation solutions.For Organisations looking for hyper growth path, automations is a must have. Integrating technologies like laser marking and pad printing machines into existing production lines is a powerful strategy to achieve these goals. Here's why:
Automation for Circuit Breaker MCCB, RCCB, MCB Printing, and Marking
Industrial automation specifically tailored for the switchgear industry like MCB, RCB, MCCB, ELCB, RCCB, and RCD. Our bespoke solutions are not just machines; they are a leap towards efficiency and precision.Our universal hybrid automations are designed to cater to a wide range of switchgear manufacturing needs, making them a versatile choice for any production line
Fully Automatic Laser Marking, and Cutting Solution for Labels, Tapes
We at Markolaser provide reliable laser marking and cutting solutions for labels. Laser label markers allow precise marking of labels on different sized labels straight from the roll and cut them out without employing additional tools.
Fully Automatic Dual Head Laser Marking System on ACBs (Air Circuit Breakers)
An Air Circuit Breaker (ACB) is an electrical device that provides protection against overcurrents and short-circuits. This classic case requires laser marking of validated electrical data on two opposite faces (top and side) of the special plastic surface. Our unique solution comes with a customized client control interface that synchronizes variable data from a central server to the marking system. The user-friendly GUI provides information about real time events/alarms/live status of the machine. And, the sophisticated dual laser marking heads come with extremely specialized optical configuration, optimized to create good, fast and legible marking effects on special plastic materials.
Marking on Parking Sensors
This marking solution involves a 4-station rotary table with a vision solution to mark on parking sensors. The criticality of the problem lies in the fact that marking on a parking sensor is done in multiple colors (around 42 colors). Our solution comes with an intelligent vision system which allows laser marking on the right sensor in a predefined color matrix.
Fully Automatic Laser Paint Removal from Printed Silicon Tubes
This machine is used to remove paint from plastic materials so that plastic can be recycled. The paint is collected in a dust collector and further incinerated in toxic waste. Its silicon non-disposal tube can also be reused. We have built a conceptual automated machine to clean the silicon tube.
Data Matrix Code Marking on Engine Push Rods - an Automotive Part for Traceability
This machine is engineered to laser mark a Data Matrix Code (DMC) on engine push rods .It has auto-focusing system, meticulously designed complex fixtures, tooling to accommodate numerous part-variants that facilitate fast & convenient loading/unloading of the parts by operators.
Laser Marking of Data Matrix Codes on Automotive Gears for Traceability
This is an outstanding example of a complete "Traceability Solution". This semi-automatic machine laser marks and verifies the marked data matrix code on all gear transmission assembly parts. Additionally, it is equipped with an integrated traceability system, MTM Track , a user friendly track and trace control software indigenous to Markolaser, specially customized for the project. M-Track links multiple processes and factory floor hardware, synchronizes recorded data from the server to the laser marking system, makes use of a vision code reader to verify the marked data and generate the reports.
Laser Marking on (Electrical) LED Drivers
It is a semi-automatic machine to mark on black painted housing of LED drivers. This automation consists of a dual laser head for marking and an intelligent customized interface that enables the machine to judge the part’s orientation and consequently, perform the right marking. Our specialized machine also comes with a complete range of trace and track features.
Fully Automatic Laser Marking, and Cutting Solution for Labels, Tapes
The laser label marker ensures precise marking on different sized labels straight from the roll and cuts them out without employing additional tools. After the marking, tapes can be separated by a cutter or externally rewound .A vision camera is employed between the marker and the cutter for code quality.
Print and Laser Hybrid Solution for Container Tags
This high speed, semi-automatic 'HYBRID' solution comes with automatic unloading and uses two print technologies i.e., pad printing and laser. First, a white patch is printed on a container tag by the pad-printing process then via laser processing, a permanent, high contrast, beautiful linear barcode is generated.
Fully Automatic Hybrid Machine (Laser Marking and Pad Printing for MCB)
This is a fully automatic pad printing and laser marking machine. In this automation, a pad printing machine prints on 3 positions with 2 colours. A laser marking head is employed for marking MCB ratings on its two sides.
SEMI-AUTOMATIC LASER MARKING & VERIFICATION OF NAMEPLATES
- Automatic laser marking and verification
- 2-position indexing tables for simultaneous load/unload and laser marking/verification
- Interchangeable fixtures to accommodate different part variants
- A separator placement module for segregation of nameplates as per the MO.
SEMI-AUTOMATIC LASER MARKING & AUTO INSPECTION AND REJECTION OF Wheels
- This is a linear PU roller wheel transport system with a wheel centering mechanism to place all the wheel variants at the center.
- It places the laser head below the conveyor/wheel with an auto X & Z-axis to mark in the inner surface area of the wheel
- A camera module is integrated to inspect the unmarked/improperly marked/inconsistently marked wheels. Such wheels are rejected and unloaded separately.
Fully-automatic toggle printing solution
Accommodating the three variants, our engineering design team has designed a common fixture for all variants.To avoid the changeover time, we have designed a unique feeding system with three feeding modules (one for each variant) synched with a pick & place module.
A vision camera module is integrated with the system to inspect the printing quality & tolerance limit. As per the feedback of the camera module, the rejected toggles and consistent quality toggles are collected into separate boxes.
Precision Marking and Decoration:
Laser Marking: MarkolaserOffers a permanent, high-quality solution for marking serial numbers, logos, barcodes, and other critical information on various materials like plastics, metals and non-metals, different shapes, sizes and contours. Laser marks are highly resistant to wear, fading, and corrosion, ensuring product traceability and clear identification throughout the lifecycle.
Pad Printing: EPIC pad printers provide a versatile option for applying vibrant, detailed designs and logos onto diverse product shapes and sizes. Pad printing is ideal for creating high-impact visual elements on varied materials of all shapes and sizes and a variety of surfaces in one or multicolour options.
Benefits of Automation Integration:
Enhanced Efficiency: Automating the laser marking and pad printing processes significantly improves production speed and throughput. This streamlines your workflow, reduces production bottlenecks like inconsistencies, scalability issues, limited complexity etc. and allows you to meet higher customer demands in lesser time, with lesser manpower requirements, thus saving on energy and finances. Inclusion of Cobots that perform tasks like welding, and assembly ensure safety and efficiency at workplaces, reducing injuries and accidents.
Increased Accuracy and Consistency: Automated systems eliminate human error and ensure consistent, high-quality laser marking/ engraving/ welding/ cutting and product decoration on every product. This improves product quality and reduces the risk of defects. This gives you an ability to stay ahead of your competition. Advanced technologies like machine vision, AI, Camera systems etc. helps to improve product quality when integrated into automations.
Reduced Labour Costs: While automation requires an initial investment, it frees up human resources for higher-value tasks. In the long run, it helps optimize labour costs, and improve overall production costs.
Smaller environmental impact:
Due to less wear and tear, reduction of scrap, automation uses less energy , thus reducing the environmental footprint.
Spinks Automation: Your One-Stop Shop for automations and Integrated Solutions
At Spinks Automation, we understand the complexities of integrating laser marking and pad printing machines into existing production lines. We possess extensive experience in designing and implementing hybrid automation solutions that combine both technologies, maximizing efficiency and flexibility.
Our state-of-the-art automation manufacturing facility in Baddi utilizes advanced milling machines to create sturdy, precise, and reliable automation systems. Each machine undergoes rigorous testing to ensure it delivers long-term performance and meets the demanding requirements of modern manufacturing environments.
AUTOMATION PRINTING DEMONSTRATION
Hybrid Solutions:
Spinks Automation goes beyond offering standalone machines. We specialize in designing and building custom hybrid automation systems that seamlessly integrate both laser marking and pad printing functionalities. This provides manufacturers with the ultimate flexibility to laser mark and print their products in a single, efficient process.
Embrace Automation with Spinks Automation:
Ready to take your manufacturing operations to the next level? Spinks Automation is your trusted partner for integrated laser marking and pad printing solutions. Contact us today to discuss your specific needs and explore how our Spinksautomation solutions can help you scale your manufacturing business. Together, let's pave the way for a more automated and efficient future in manufacturing.
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