Traceability is the capability to trace something. In some cases,
it is interpreted as the ability to verify the history, location,
or application of an item by means of
documented recorded identification.
Disclaimer: All the logos and artwork belong to their respective brand. we don’t take responsibility for any of the logos shown in the images. The images are just for representation purposes.
INDENTIFICATION
AND
TRACEABILITY
For Automotive Industry
Why traceability is the basic need in automotive industry ?
1.While perfection is the goal, defects are bound to occur, especially in advanced products such as automobiles
2. From 1994 to 2013, the number of recalls climbed to an average of 177 per year, up to 86% from the prior period average a rough statistical data provided below in terms of a graph regarding automotive recalls.
For controlling these recalls, now a days every automobile industry is implementing traceability in their supply chain.
Why is traceability crucial ?
| The information is vital to maintain quality assurance and to STOP PRODUCT RECALLS Your organization’s fame and reputation is in danger and negative publicity can cost millions | Hyundai, Kia Fires Spark Calls for Probe of Turbo Engines at Large |
| The information is vital to maintain quality assurance and to STOP PRODUCT RECALLS Your organization’s fame and reputation is in danger and negative publicity can cost millions | Automaker recalls 1.7 millions car with Fatal Airbag in Us |
| The information is vital to maintain quality assurance and to STOP PRODUCT RECALLS Your organization’s fame and reputation is in danger and negative publicity can cost millions | We may get shocked from electrical bulb |
| The information is vital to maintain quality assurance and to STOP PRODUCT RECALLS Your organization’s fame and reputation is in danger and negative publicity can cost millions | 89% of cars recalled due to duplicate of clutch |
| The information is vital to maintain quality assurance and to STOP PRODUCT RECALLS Your organization’s fame and reputation is in danger and negative publicity can cost millions | Fake automobile parts manufacturer $76 M Settlement |
Where traceability is required?
At proccessing stage what things are needed to be traced and tracked
At distribution stage what things are needed to be traced and tracked
Your Gateway To Trace, Connect, Communicate, Automate
Secure & Analyze In The Smart Enterprises
MTRACK Is more than A conceptual engineering manufacturing management system
MTRACK platform is the gateway which
enables us to communicate with our machine
with the help of SMART SENSORS to your
server & pc. The machine installation in the
automation is implemented smartly makes
us on the path of industry 4.0
well organized MTRACK platform makes it a perfect user control interface that can be integrated with any machine
Key Benefits: Increases performance & productivity of the machine thanks to smart sensors and communication protocols for digitalization and energy management. Easy to access, understandable and flexible
Your power kit MTRACK- 2.0
This is How it looks
| ADMINISTRATION LEVELS | TRACEABILITY | QUALITY INSPECTION |
| Various access levels can be set for operators, HODs, plant heads etc. Unique login can also be made for added security | Generating code and serializing the products, components, processes, materials & sub-parts across the hierarchical flow. Marking with laser (DPM) or RFID according to the situation and condition helps in data collection and updation to the server database/cloud for all levels like a lot no., unit id, date, time. etc. | The quality of unique code marked can be scanned and the grade can be updated to the server if laser marking is done. Managing and tracking the equipment and tools for inspection and the collected data can be integrated into the cloud. |
Your Power Kit MTRACK- 2.0
This is How it looks
| SENSORS CONTROL INTERFACE | ANALYSIS | VISION SYSTEM INTEGRATION |
| Sensor Control Portal gives us a facility to monitor the parameters that we need to activate so that we can get an alarm if there is an emergency. | Intelligent sensors in combination Mtrack with Marko-controller and makes it possible to collect and monitor the data of components and machines or system in real-time. For example, temperature, power, and vibration. With the analyzed data we will be able to correct the error and help in reducing the consumption of energy due to fault occurred in the system. | Vision Inspection Portal helps in the integration of vision systems for vision measurement and color etc. To identify any type of flaw for right inspection and segregation, the integrated vision system helps in easy analysis of production performance |
Your power kit MTRACK- 2.0
This is How it looks
| AUTOMATION OPERATION | FLEXIBLE CUSTOMIZABLE PORTAL | ALARMS/EVENTS |
| Automation portal provides us a clear visualization for automation. For better automation, the value of x,y, z-axis can be set manually. The integrated sensor help in adjusting x,y,z values of moving parts. | We provide our clients the flexibility and an open platform where any amount of data can be updated against the unique code and can be managed. The data can be later updated to the server/database/cloud | The custom command can be set according to the requirement related to production for For example, a Threshold can be set according to quality of marking, production outputs, an alert can be auto-sent via email & SMS. |
Your power kit MTRACK- 2.0
This is How it looks
| REPORTS |
| The system provides us the ability to generate reports which contain all the critical data. The data is further used for the analysis of all the different processes and the conditions. |
Track and trace ready 3-Axis laser marking heads
| The new Markotracer is a complete Track and Trace solution from Markolaser for direct plug & play in-line integrations as well as for OEM integrators | The marking head consists of a 3-Axis laser marking system integrated with camera system and vision lights for code reading and validation purpose | The solution also comes with a customizable M-Track: control software with userfriendly GUI for traceability |
Open communication
Traceability solution
Goals achieved by traceability
| Decrease in product recall | Improved brand reputation | Optimizes supply chain | Eliminates theft & counterfeiting | Reduce warranty claim costs |
| ISO/IEC TR 29158 | ISO/IEC TR 24720 | ISO 16022 |
Adoption of 2-D DPM codes
Proven to be a cost-effective way to uniquely mark and identify individual parts, subassemblies, and finished goods until the end of their useful life
* 2-D codes are used for DPM applications due to their small size, error correction, and amount of data that can be stored as compared to 1-D linear barcodes
How we are unique
Disclaimer: All the logos and artwork belong to their respective brand. we don’t take responsibility for any of the logos shown in the images. The images are just for representation purposes.
